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在工業場景中,氣瓶管理如同“走鋼絲”,稍有不慎便可能引發嚴重事故。傳統依賴人工記錄、搬運和監控的模式,不僅效率低下,更讓企業時刻面臨安全與合規的雙重壓力。安徽易海云科技基于多年深耕智能倉儲的經驗,推出“物聯網+智能化”氣瓶倉庫解決方案——用技術讓危險品管理變得可知、可控、可溯,真正實現安全與效率的雙贏。
In industrial settings, gas cylinder management is like
walking a tightrope, and even a slight mistake can lead to serious accidents. The traditional mode of relying on manual recording, handling, and monitoring is not only inefficient, but also constantly puts dual pressure on enterprises in terms of safety and compliance. Based on years of experience in intelligent warehousing, Anhui Yihaiyun Technology has launched a "Internet of Things+Intelligence" gas cylinder warehouse solution - using technology to make hazardous material management known, controllable, and traceable, truly achieving a win-win situation of safety and efficiency.
當傳統管理遇上時代挑戰:企業需要一場“安全革命”一位化工企業老板曾向我吐槽:“每天提心吊膽,就怕氣瓶倉庫出事。工人搬錯了要罰,臺賬對不上要查,高溫天還得派人24小時盯溫度……”這絕非個例。在與上百家企業溝通后,我發現氣瓶管理普遍存在三大難題:安全靠運氣:人工搬運易碰撞、傾倒;環境監測依賴經驗,漏氣風險難預警。效率靠人力:庫存狀態“一問三不知”,找一瓶氣得翻遍倉庫;危險氣體混放全靠“老師傅”把關。合規靠表格:國標要求嚴苛,但執行時總在“紙質臺賬—突擊檢查—整改”的循環里疲于奔命。“我們也想升級系統,但市面上的方案要么太‘虛’,要么成本高得嚇人。”——這種無奈,正是我們研發智能化方案的初衷。
When the traditional management meets the challenge of the times: the enterprise needs a "safety revolution", a chemical enterprise boss once complained to me: "Every day, we are afraid of accidents in the gas cylinder warehouse. Workers will be fined if they move wrong, the standing book will not be checked, and people will be sent to watch the temperature 24 hours in hot days..." This is no exception. After communicating with hundreds of companies, I found that there are three major challenges in gas cylinder management: safety relies on luck; manual handling is prone to collision and tipping; Environmental monitoring relies on experience, and it is difficult to warn of gas leakage risks. Efficiency depends on manpower: inventory status is "one question, three unknowns", searching for a bottle of gas requires flipping through the warehouse; The mixing of hazardous gases relies entirely on the supervision of experienced professionals. Compliance relies on tables: The national standard requires strict requirements, but the execution is always exhausted in the cycle of "paper ledger - surprise inspection - rectification". We also want to upgrade the system, but the solutions on the market are either too 'virtual' or the cost is frighteningly high. This helplessness is exactly the original intention of our research and development of intelligent solutions.
技術破局:從“人盯人”到“數據控風險”真正的安全,不該依賴員工的“小心謹慎”。?在服務某新能源客戶時,他們的倉庫曾因氧氣瓶閥門泄漏引發火情,損失慘重。引入我們的解決方案后,通過物聯網實時監測與自動化管控,三年內實現“零重大事故”,庫存周轉效率提升35%。核心突破一:全場景物聯網監控
Technological breakthrough: From "person to person" to "data control risk", true security should not rely on employees' "caution".? When serving a new energy customer, their warehouse suffered heavy losses due to a fire caused by a leaking oxygen cylinder valve. After introducing our solution, we achieved "zero major accidents" and increased inventory turnover efficiency by 35% within three years through real-time monitoring and automated control through the Internet of Things. Core breakthrough one: networked monitoring of the entire scene
通過部署高精度氣體濃度傳感器與溫濕度監測設備,系統可實時捕捉庫內氧氣、可燃氣體、有毒氣體的濃度變化。一旦數值異常,立即觸發聲光報警并聯動通風系統——這比傳統人工巡檢響應速度快10倍,真正將風險扼殺在萌芽階段。核心突破二:智能搬運“零失誤”
By deploying high-precision gas concentration sensors and temperature and humidity monitoring equipment, the system can capture real-time changes in the concentration of oxygen, flammable gases, and toxic gases in the warehouse. Once the value is abnormal, immediately trigger the sound and light alarm and link the ventilation system - this is 10 times faster than traditional manual inspection response speed, truly nip the risk in the bud stage. Core Breakthrough 2: Intelligent Handling with "Zero Errors"
針對搬運環節的“徒手滾瓶”“拋摔碰撞”等頑疾,我們采用防爆AGV+自適應夾具。設備通過視覺識別自動判斷氣瓶類型(凹底/方座),嚴格按規范選擇搬運模式。曾有位客戶笑稱:“以前工人搬10瓶得歇半小時,現在AGV全天候作業,還能自動生成電子搬運記錄。”核心突破三:動態合規引擎
We use explosion-proof AGV+adaptive fixtures to address the stubborn issues of "manual bottle rolling" and "throwing and collision" in the transportation process. The equipment automatically determines the type of gas cylinder (concave bottom/square seat) through visual recognition, and strictly selects the handling mode according to the specifications. A customer once joked, 'In the past, workers had to take a half-hour break to move 10 bottles, but now AGV operates 24/7 and can automatically generate electronic handling records.'. ”Core breakthrough three: dynamic compliance engine
系統內嵌行業安全規則算法,自動校驗庫存擺放是否符合危險品配裝要求。例如檢測到“易燃氣體與氧化劑存放距離不足”時,不僅推送預警,還會生成優化方案。一位安監部門負責人評價:“這套系統就像24小時在崗的安全專家,連國標里的細節都落實成了代碼。”
The system is embedded with industry safety rule algorithms to automatically verify whether inventory placement meets the requirements for hazardous material assembly. For example, when it is detected that the distance between flammable gases and oxidants is insufficient, not only will a warning be pushed, but an optimization plan will also be generated. A head of the safety supervision department commented, "This system is like a 24-hour security expert, even the details in the national standard have been implemented into code
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